eng
Production
- Mills
- Grain manufactories
- Universal grain manufactory OPTIMATIK-K-07
- Universal grain manufactory OPTIMATIK-K-15
- Complete universal groats-shop production capacity of 30 tons / day
- Complete universal grain manufactory capacity of 45 tons / day
- Complete grain manufactory processing oats production capacity of 30 tons / day
- Complete grain manufactory processing oats capacity of 60 tons / day
- Complete processing of buckwheat groats-shop production capacity of 30 tons / day
- Complete processing of buckwheat groats-shop capacity of 60 tons / day
- Cereal production line capacity of 12 tons / day
Equipment
- Cleaning and drying of grain
-
Production of flour and cereal
- Aspiration column AK-100 AK-200 AK-300
- Air - strainer separator SHS-3
- Machines for cleaning the surface of grain (hulling machine) IBO-3, MAO-3
- Debrander Design "Cascade" (machine for deep processing of grain surface)
- Grain heaters PZ
- Impetrate machine MBM-0, 5
- Entoleytor type” Simpaktor “EFM-0, 7, ESM-1, 5
- Flour sieving RMR-4
- Peel machine VDM-200, VDSO-400, VDSO-600
- Air separator (aspirator) ASO
- Steaming machine PCA-O
- Vertical dryer UPU-O
- Machine for splitting peas MRG-1, 5
- Choppers DKM-0.4, DCM-0.6, DCM-0.8
- Screw conveyors grinder
- Sifter BM-0, 8, BM-1, 2
- Sieving grinding CSC-4
- Tumble flakes SCE
- Hover machine A9-BPB
- Transport and aspiration
- Laboratory equipment
Complete processing of buckwheat groats-shop production capacity of 30 tons / day
Groats-shop is intended for grain buckwheat groats quickly fall apart - unground buckwheat and slipped.
Actual cereal yield on the proposed technology
from corn basal condition GOST 19092
|
Base cereal yield on current
industry standards
|
Unground buckwheat groats -72%
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Unground buckwheat groats -62%
|
СостActual output cereals are offered subject to compliance with specified quality of its current market requirements, ie number of indicators above the requirements of GOST 5550.
Installed capacity of power equipment - 120kW.
The amount of electricity consumed per tonne of processed grain - not exceeding 70 kW.
Consumption of water vapor pressure of 0,5 MPa per ton of processed grain, no more than 550kg.
Work for buckwheat groats-shop operator is provided with a central control panel or computer.
The composition of groats-shop for offices, lines, machines and parts.
Name of equipment
|
Quantity,pcs.
|
Power, kw
|
1.Line preparator of grain
|
||
Sieve air separator SHS - 3
|
1
|
0,37
|
magnetic drum U1 - BMM
|
2
|
---
|
Stone sieve type P3 - BKT - 100
|
1
|
0,3
|
Trier ovsyugochoier type A9 - UT20
|
1
|
2,2
|
Screw conveyor SHTG - 5
|
1
|
1,1
|
Noria SC - 5, 12m
|
3
|
3,3
|
Fan IWT - 3
|
1
|
3,0
|
Fan IWT - 5
|
1
|
5,5
|
Cyclone type 4BTSSH - 350 with a gateway.
SHUTTER.and drive
|
3
|
1,1
|
Gravity material wire
|
kit
|
---
|
Suction ducts
|
kit
|
---
|
|
|
Total: 16,87
|
2. Line of hydro - thermal treatment
|
||
Steaming PCA - O
|
1
|
3,0
|
Vertical dryer UPU - O cool. Sect.
|
1
|
1,1
|
Magnetic drum U1 - BMM
|
1
|
---
|
Screw conveyor SHTG - 5
|
1
|
1,1
|
Noria SC - 5, 12m
|
2
|
2,2
|
Fan IWT - 3C
|
2
|
4,4
|
Fan IWT - 3,5
|
1
|
3,0
|
Gravity wire material
|
kit
|
---
|
Suction ducts
|
kit
|
---
|
|
|
Total: 14,8
|
3. Hulling section
|
||
Sieving CSC - 4 - 9, 6
|
2
|
6,0
|
Hulling machine GVA - O - 400
|
6
|
33,0
|
Aspirarator ASO - 2, 5
|
15
|
16,5
|
Paddy - machine - type USDA - M
|
1
|
2,2
|
Magnetic drum U1 - BMM
|
2
|
---
|
noria SC - 5 , 12m
|
14
|
15,4
|
Fan IWT - 5
|
1
|
5,5
|
Fan IWT - 3
|
2
|
6,0
|
Discharger centrifugal type U2 - BTSR
|
3
|
1,1
|
Cyclone type 4BTSSH - 350 with a gateway.
shutter and drive
|
3
|
1,1
|
Pneumatic conveying wire material
|
kit
|
---
|
Suction ducts
|
kit
|
---
|
Gravity wire material
|
kit
|
---
|
|
|
Total: 86,8
|
4. Additional communication and parts
|
||
Electrical and automation
|
kit
|
---
|
Communication to ensure steam and water
|
kit
|
1,5
|
Weighing Equpment *
|
---
|
---
|
|
|
Total:1,5
|
|
|
Total,
|
* - Set by individual order on a number of process steps for operational monitoring of quantitative indicators of groats-shop.
To accommodate for buckwheat groats-shop fits any storey industrial building with a total height of floors at least 15m and the area in terms of not less than 180 sq.m. In his absence, groats-shop mounted on the metalwork. Typical metal structure is a multilevel framework, which is located in the hangar space up to 14m in size 12x12 in the plan. Featured outer fence - "sandwich" panel. Construction of the facilities could be complemented by the room for the operator, plant laboratory, etc.
As part of an individual project for buckwheat groats-shop can be retrofitted steam boiler buckwheat husks, lines of acceptance, storage and accounting of grain bulk storage and dispensing of waste, mechanized choice of cereals in bags and packaging in small containers, as well as the account means the finished product.
Burning husk obtained in the processing of buckwheat that lets you use purchased fuel almost completely to ensure the technology needs of the production of steam.